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OPTIMAL ELECTRONICS PRODUCT INFORMATION

MES vs. ERP/MRP -- Myths and Realities in Today's Electronics Manufacturing Environment

Manufacturers need new technologies, tools and processes that deliver advanced capabilities for production improvement and more effective materials management, traceability, process enforcement and quality control. Can these outcomes be achieved through ERP/MRP systems alone -- or does it require the specialized functionality that only a manufacturing execution system (MES) can provide?

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Modern Materials Management and Lean Kitting: The New Assembly Environment

In light of today's electronics manufacturing realities, the ability to control and efficiently manage the inventory and flow of your materials -- across all phases of the production process -- is mission critical. But, in the new lean manufacturing environment, anything that's not directly related to production is considered waste. So, is kitting a waste? Can it be improved or even eliminated... and if so, how?

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Optimized Dynamic Scheduling

With dynamic scheduling technology you can automate and optimize scheduling in order to fully maximize your production line output, while minimizing material costs, human intervention and headcount. Optel’s innovative optimized dynamic scheduling approach uses selected business rules and advanced mathematical algorithms, at three levels, to automatically optimize production -- and to dynamically re-optimize the schedule, as new work orders enter the production stream.

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Materials Management and Component Traceability

Optel’s materials management and component traceability capabilities enable you to gain full control and real-time visibility of materials movement and status throughout the shop floor to effectively meet production demands without excess inventory, achieve work order level component level traceability, and monitor production material flows to optimize production throughput.  

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Process Traceability, Enforcement and Quality Management

Take your production process enforcement to the next level with the process traceability and quality management capabilities provided by Optel. These capabilities enable you to improve internal operations management, consistently monitor and measure your production yield and quality, maintain process traceability at the circuit assembly level, and create customer conformance certifications and reporting.

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Reflow Oven Verification and Control System

The Optel Reflow Oven Verification and Control System provides capabilities for the verification of oven recipe and profile temperature, as well as traceability for oven temperature data, per circuit board serial number by assembly/model number.  

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Graphical Documentation

Graphical Documentation (GDoc) is an electronic manufacturing documentation system for use in hand-place assembly operations. GDoc provides graphical assembly documentation for circuit assembly, rework and box build process centers.

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"We evaluated all of the industry leading software solutions during our search for a new tool to manage our PCB assembly process. Optel was the only software capable of successfully modeling our production processes and practices (group setups, data management of multiple machines, etc.) utlizing legacy data and actually producing boards during our trials. Optimal Electronics continues to impress us with their abilities to deliver innovative new features and provide outstanding technical support."

Suresh Sundarababu
Process & Product Engineering Manager
National Instruments, Austin